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Grinding Process

Time: 2024-09-04 09:39:28 Source: Luoyang Monton Bearing Science & Technology Co.,ltd.

Monton bearing outer ring grinding process

Material

Gcr15

model

7210/01

serial number

               

Finished product size

 

C/plane height

 

DW/Steel Ball

 

D/Outer diameter

 

 

 

D2/Outer and inner diameter dimensions

 

 

 

De/Outer groove size

 

prepared by

 

t/Lock

 

Proofreading

 

ae/position

 

Audit

 

Re/radius of curvature

 

approve

 

Serial number

Process Name

Processing equipment

Test items

Technical requirements

Testing Instruments

Remark

1

Grinding surface

 

C/Plane height

 

 

Random inspection

aW/Location

 

VCs/Parallelism

 

Se/Groove swing

 

Ape/bending

 

 

 

2

Rough grinding outer diameter

 

D/Outer diameter

 

 

 

VDp/oval

 

 

VDmp/Taper

 

 

SD/Vertical difference

 

 

ΔCir/Roundness

 

 

 

3

Rough grinding outer groove

 

De/Outer groove size

 

 

 

VDep/oval

 

 

Ke/Wall thickness

 

 

 

Se/Groove swing

 

 

 

ae/Location

 

 

Re/Radius of curvature

 

 

 

4

Grinding outer diameter

 

D2/Outer and inner diameter dimensions

 

 

 

VD2p/oval

 

 

5

Grinding outer slope

 

D3/External slope size

 

 

 

VD3p/oval

 

 

α/angle

 

6

Additional tempering

 

 

 

7

Polished chamfer

 

 

8

Lapping surface

 

C/Plane height

 

 

 

VCs/Parallelism

 

 

Ape/bending

 

 

 

9

Fine grinding of outer diameter
Fine grinding of outer diameter

 

D/Outer diameter

 

 

The outer diameter tolerance of the same batch does not exceed 0.01mm

VDp/oval

 

 

VDmp/Taper

 

 

 

SD/Vertical difference

 

 

ΔCir/Roundness

 

 

 

Waviness

Company waviness standard

 

 

10

Fine grinding outer groove

 

De/Outer groove size

 

 

 

VDep/oval

 

 

Ke/Wall thickness

 

 

 

Se/Groove swing

 

 

 

ae/Location

 

 

Re/Radius of curvature

 

Curvature template

 

Waviness

 

 

 

11

Fine grinding of outer groove

 

De/Outer groove size

 

 

 

Waviness

 

 

Ra/Roughness

 

 

 

12

Grinding outer diameter

 

D/Outer diameter

 

 

 

VDp/oval

 

 

VDmp/Taper

 

 

SD/Vertical difference

 

 

ΔCir/Roundness

 

 

 

 

Monton bearing inner ring grinding process

Material

Gcr15

Model

7210/02

Serial number

               

Finished product size

 

B/Plane height

 

 

 

d2/Inner and outer diameter dimensions

 

 

 

d/Inner diameter

 

 

 

Di/Inner groove size

 

Prepared by

 

ai/Location

 

Proofreading

 

Ri/Radius of curvature

 

Audit

 

DW/Steel ball

 

Approve

 

NO.

Process name

Processing equipment

Test items

Technical requirements

Testing instruments

Remark

1

Grinding surface

 

B/plane height

 

 

Random inspection

ai/Location

 

VBs/parallel difference

 

Si/Groove swing

 

API/Bend

 

 

 

2

Grinding inner and outer diameter

 

d2/Inner and outer diameter dimensions

 

 

The outer diameter tolerance of the same batch does not exceed 0.02mm

Vd2p/Ellipse

 

 

Vd2mp/Taper

 

 

Sd2/Vertical difference

 

 

ΔCir/roundness

 

 

 

3

Rough grinding inner groove

 

Di/Inner groove size

 

 

Grinding wheel width selection min

 

VDip/Ellipse

 

Recommended grinding wheel size 80# or 100#

Si/Groove swing

 

 

Rough grinding is based on inner and outer diameters

ai/Location

 

 

Ri/Radius of curvature

 

Curvature template

 

4

Rough grinding inner diameter

 

d/Inner diameter

 

 

Grinding wheel width selection min

 

Vdp/Ellipse

 

Recommended grinding wheel size 80# or 100#

Vdmp/Taper

 

Rough grinding is based on inner and outer diameters

Sd/Vertical difference

 

 

Ki/Wall thickness

 

 

 

5

Additional tempering

 

140℃±5℃

The additional tempering time is not less than 4 hours. If oxidation color is found on the surface, the insulation time can be shortened appropriately.

6

Polished chamfer

 

According to user needs, set up special processing procedures

7

Lapping surface

 

C/Plane height

 

 

 

VCs/Parallel difference

 

 

Ape/Bend

 

 

 

8

Fine grinding inner groove

 

Di/Inner groove size

 

 

Grinding wheel width selection min

VDip/Ellipse

 

Recommended grinding wheel size 100# or 120#

Si/Groove swing

 

 

Processing based on inner groove diameter

ai/Location

 

Flip method to measure groove position, clearance max

Ri/Radius of curvature

 

Curvature template

The reference size of the outer ring is

Waviness

Company waviness standard

 

 

9

Fine grinding inner diameter

 

d/Inner diameter

 

 

Grinding wheel width selection min

 

Vdp/Ellipse

 

Recommended grinding wheel size 80# or 100#

Vdmp/Taper

 

Processing based on inner groove diameter

Sd/Vertical difference

 

 

Ki/Wall thickness

 

 

 

10

Fine grinding inner diameter

 

d/Inner diameter

 

 

Grinding wheel width selection min

Vdp/Ellipse

 

Recommended grinding wheel size 100# or 120#

Vdmp/Taper

 

Processing based on inner groove diameter

Sd/Vertical difference

 

 

Ki/Wall thickness

 

 

 

11

Lay the inner groove

 

Di/Inner groove size

 

 

VDip/ellipse, Si/groove swing, ai/position, Ri/radius of curvature, equivalent to fine grinding inner groove

Waviness

Company waviness standard

 

Ra/Roughness

 

 

Ki/wall thickness is the same as the finely ground inner diameter